Do you operate an industrial plant at peak efficiency and take pride in your company’s achievements? But are you also compliant with the new regulations mandating the installation of emission monitoring systems? If tomorrow ARPA (Regional Environmental Protection Agency) conducts an inspection, can you prove that your emissions are within the limits set by national and European regulations?
Fume Monitoring Systems: The 2025 Turning Point
Yes, as of January 1, 2025, Legislative Decree 183/2017 will be fully enforced, restricting pollutant emissions from medium combustion plants (1–50 MW). This law updates the previous Legislative Decree 152/2006 and incorporates the European Directive 2015/2193, reorganizing the legislative framework on air emissions.
From this date, regional agencies can conduct checks on all medium combustion plants. A single non-compliant reading could lead to the suspension of operations.
An Obligation, But Also an Opportunity
Compliance isn’t just a legal obligation—it’s a tangible commitment to a cleaner future. Industrial plants release substances into the air every day, impacting the quality of the air we all breathe. Emission monitoring is not only about following the rules; it’s a way to demonstrate your dedication to the community and environment.
Continuous Emission Monitoring: What’s Changing for Companies
Through Directive 2015/2193, European legislation provides a clear path toward a more sustainable future. Italy has embraced this challenge through Legislative Decree 183/2017, introducing updated standards for emissions control in medium combustion plants.
This new regulation is clear: every combustion plant with a nominal thermal power above 1.16 MW must be equipped with an automatic air-fuel ratio regulation system.
Obligation to Install Monitoring Systems: Who Does It Apply To?
Legislative Decree 183/2017 applies to all medium combustion plants with nominal thermal power between 1 MW and 50 MW, including gas turbines and engines.
However, the plant is considered as a whole—that is, “a system or group of systems intended to operate independently, even as part of a broader production cycle.” This applies even to businesses with boiler rooms composed of multiple burners or generators, each below 1.16 MW individually.
Hospitals, industries, laundries, foundries, barracks, and carpentries: now every facility has its role in this transformation toward a more sustainable future.
Monitoring Systems: The Time to Act Is Now
From January 1, 2025, ARPA inspectors will verify not only the presence of monitoring systems but their actual ability to ensure continuous, reliable emissions monitoring.
Delaying compliance could jeopardize:
- Operational continuity
- Legal conformity of your plant
- Energy efficiency
- Environmental safety
Luckily, the solution already exists: the AN800 System, designed by Tecnocontrol to meet the requirements of these new regulations.
AN800 System: Technology at the Service of the Environment
The AN800 System is a valuable ally—a silent guardian monitoring your plant’s emissions 24/7. It’s not just a measurement device but an integrated system that makes emissions control seamless, reliable, and automated.
The AN800 Central Unit, the system’s heart, constantly monitors critical parameters, while specialized probes precisely analyze every aspect of combustion. An intuitive interface ensures that even advanced technology remains accessible to all operators.
Whenever possible, the system can even automatically adjust the air-fuel ratio. Additionally, AN800 is versatile, adapting to different requirements by simply changing the sensors in use.
Beyond Compliance: An Investment in the Future
Choosing the AN800 System is more than just meeting legal requirements; it’s a statement of intent to actively contribute to environmental sustainability and the health of employees and citizens.
Entirely designed and manufactured in Italy by Tecnocontrol, including its firmware, AN800 is a versatile, customizable product tailored to meet the specific needs of your business.
Why Choose the AN800 System?
Three key reasons:
- Guaranteed Compliance: Fully meets Legislative Decree 152/2006 and subsequent amendments; continuous monitoring compliant with Article 294; automatic data logging.
- Comprehensive Support: Includes an on-site inspection by a specialized technician, professional installation, annual LAT-certified calibration, and remote assistance.
- Exclusive Advantages: Modular design for simplified maintenance, proprietary firmware, Italian production, and dedicated technical support.
AN800 System: Turning a Regulatory Obligation into a Competitive Advantage
The AN800 System transforms a regulatory requirement into a competitive advantage for your business, enabling you to demonstrate your commitment to environmental sustainability and stay ahead in technological advancements.
How Does the Process Work?
Our team of experts guides each client through a customized air treatment process—from the initial evaluation to installation and ongoing support. We don’t just sell technology; we share a vision of responsible and sustainable industry.
Here’s what you can expect if you decide to equip your plant with the AN800 continuous emission monitoring system:
Step 1
On-Site Inspection
We begin with a site visit to assess the plant’s power and ensure it falls under the scope of the law.
The boiler can be of two types:
- Heating: If the plant exceeds 1.16 MW, it is subject to controls.
- Steam Production: If the plant exceeds 6 MW, it is subject to controls. However, if any part of the heat production is used for heating, the threshold is reduced to 1.16 MW, even if it doesn’t reach 6 MW.
Step 2
System Design and Preparation
We identify the points where holes need to be made in the chimney and where the equipment will be installed.
The AN800 system stands out from similar solutions because, in case of malfunctions, there is no need to replace the entire system—only the faulty probe. The instrumentation and probes are separate components, with each probe dedicated to a specific parameter.
Step 3
System Installation and Testing
Once the technician (either the company’s electrician or the plant manager) purchases and installs the system, Tecnocontrol handles commissioning and testing. Before powering up the system, our team ensures all connections are properly set up. Once powered, adjustments are made, and final checks are performed.
The equipment records the values required by regulations each time the boiler starts up and every 10 minutes (or even every minute, if needed) to calculate the hourly average. ARPA may request a CSV file of these recorded values. That’s why it’s crucial to ensure values stay below the required thresholds, which can vary by region.
Step 4
Remote Monitoring and Support
We can remotely monitor your system to ensure it is operating correctly, update firmware if needed, report combustion issues to the company’s burner technician, or assist in extracting hourly averages. You decide whether to activate remote monitoring or not.
For older systems, hourly averages can be extracted manually by connecting a PC to the unit.
Step 5
Post-Sale Support
Our post-sale support includes a maintenance contract, typically involving annual calibration of the system.
All checks are carried out using LAT-certified instruments (documents issued exclusively by laboratories accredited by Accredia).
The Choice of Industry Experts
Every day, our specialized technicians calibrate, inspect, and optimize emission monitoring systems. Tecnocontrol isn’t just a supplier—it’s the trusted partner that dozens of companies have already chosen to protect their business and the environment.
When you choose the AN800 System, you aren’t just buying a product—you’re joining a network of excellence. Our extensive field experience is your assurance of peace of mind.
But regulatory compliance isn’t just a requirement; it’s an opportunity to optimize processes and reduce environmental impact. The AN800 System transforms this challenge into a competitive advantage, ensuring:
- Full compliance with regulations
- Improved operational efficiency
- Accurate and reliable monitoring
- Peace of mind in daily operations
Does it make sense to wait until urgency forces you into rushed decisions when you can choose today to lead the change?
Our experts are ready to meet with you and evaluate all the available solutions.
Because the quality of the air we breathe is a shared responsibility. And with the AN800 System, managing that responsibility becomes easier.
